The process for dry malt extract comprises Vacuum Tray Drying where
the liquid extract is well spread over different trays to form a batch.
Here, the malt is placed in vacuum oven where it is dried into solid brittle
cake. Then the cake is granulated through mill for producing free flowing
powder. We carry out this process to produce special types of malt extract
powder.
Process :
- Liquid extract is spread over different trays to form a batch
- It is placed in vacuum oven where it is dried into solid brittle cake
- Cake is then granulated through mill to produce free flowing powder
- The process is carried out to produce special types of malt extract
powder
Properties :
- Sometimes called DME, Dry Malt Extract contains less than 3% moisture
and is properly stored for up to 4 years as per studies
- Putting Liquid Malt Extract into slowly moving band that passes
through vacuum, making dried Malt Extract
- Drying occurs with circulation of hot air through this moving bed of
material
- Here, the vacuum allows evaporation to happen at lower temperatures
and aids extract to puff
Benefits :
- Malt Extracts are rich in Vitamin E, Vitamin B, Folic Acid and
Minerals
- These are essential ingredient for manufacturing of nutritious food
that have high value of Vitamins and Proteins
The malt is processed through different types of mills
like roller mills and pin mills that have capability to produce different
grades of flours. Here, our expertise lies in producing both light and dark
flours with the dark flours produced from malt that has been roasted after
malting process. Further, the malt flour is further sifted to degrees of
refinement.
Process :
- Malt is processed through flour mill
- Different types of mills are used including roller mills and pin
mills
- Each mills help in producing different grades of flours including
both light and dark flours
- Dark flours are produced from malt that has been roasted after
malting process and are used for flavor, texture improvement as well as
appearance enhancement in all areas of food industry (Malt flour is
further shifted to degrees of refinement)
- Light colored malt flours are made available in varying degrees of
alpha amylase, protein and malt flavors